Cast Steel Guns

Cooling rate optimization of as-cast consciously cast steel

Abstract: A combination of a finite element method (FEM) algorithm with ANSYS codes and post image processing of NDT ultrasonic images along with laboratory cooling experiments and microstructural analysis provide a guideline to determine the optimum cooling rate for any grade of steel in which the highest productivity can be achieved without any degradation of the cast steel products. The sugg...

Fatigue Performance of Forged Steel and Ductile Cast Iron Crankshafts

Fatigue is the primary cause of failure of crankshafts in internal combustion engines. The cyclic loading conditions and the stress concentrations in the crank pin fillets are unavoidable, and can result in fatigue failure. The objectives of this study were to compare the fatigue behavior of forged steel and ductile iron crankshafts from a one-cylinder engine as well as to determine if the fati...

Porosity Defect Remodeling and Tensile Analysis of Cast Steel

Tensile properties on ASTM A216 WCB cast steel with centerline porosity defect were studied with radiographic mapping and finite element remodeling technique. Non-linear elastic and plastic behaviors dependent on porosity were mathematically described by relevant equation sets. According to the ASTM E8 tensile test standard, matrix and defect specimens were machined into two categories by two t...

Regenerative Heat Treatment of Low Alloy Cast Steel

Effect of Porosity on the Stiffness of Cast Steel

The effect of porosity on the elastic behavior of cast steel is investigated experimentally, and an approach for including porosity effects in finite element analysis (FEA) simulations is presented. Porous cast steel specimens are mechanically tested having apparent elastic moduli reduced between 17 and 61 pct. Analysis of radiographs and tomography is used to measure and reconstruct the porosi...